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Completion 7: Noblesville Generating Station
Cost: $200 Million
Indiana's Noblesville Generating Station
was originally built as a coal-fired plant, but the coal-burning
portion was decommissioned and three combustion turbines that
run on natural gas were installed.
A second generating component is also involved. Exhaust gas
from the combustion turbines goes to a heat-recovery boiler
that produces steam to turn three existing steam generators.
Approximately 87-ft.-long, 18-ft.-high, 6-ft.-high concrete
foundations were built to hold the enclosure-contained turbines.
Smaller foundations hold the heat recovery generators.
In total, approximately 40,000 cu. yds. of concrete was poured
to hold the equipment.
Portable gantry cranes were brought in set the turbines on
the foundations.
In addition to the foundations, two buildings were constructed,
one to hold switchgear and the other to contain a water treatment
facility.
Steel represents a major part of the project, also. More than
1,720 tons were used for structural steel, boiler duct, stack
steel and pressure parts.
Sitework Issues
About 60,000 yds. of dirt was removed for the foundations.
Ash from ponds was used for structural fill, equipment lay
down and construction parking, but it was difficult to achieve
the right moisture content because of rain and other factors.
The ash was spread and disked into furrows for drying.
The plant went on-line in June 2003 and has the capacity to
produce about 300 MW of energy.
PSI Energy has other projects under way, including one at
its Gibson Station in Owensville, Ind.
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Key
Players
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Operator:
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PSI Energy, Plainfield, Ind.
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Prime Contractor:
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Cinergy Power Generation Services, Cincinnati
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Architect and Engineer:
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Sargent & Lundy LLC, Chicago
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Civil Engineer:
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Bowen Engineering Corp., Fishers, Ind.
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Electrical:
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Barth Electric Co., Indianapolis
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Electrical:
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Wagner Smith Co., Dayton, Ohio
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Mechanical:
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Freitag-Weinhardt Inc., Terre Haute, Ind.
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Heat Recovery Steam Generator:
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Sterling Boiler, Evansville, Ind.
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